Build To Specification (BTS)

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Avon Defence Systems Pvt. Ltd. specializes in mechanical fabrication, particularly in the development of sub-system and system housings under the Build to Specifications (BTS) model. This approach allows us to tailor our manufacturing processes to meet the detailed specifications provided by our customers.

Overview of Our Comprehensive BTS Process Flow:

  • Receipt of Work Order (WO) & Specifications

    The process starts with receiving the work order and detailed specifications from the customer, outlining the requirements for the project.

  • Concept and Design Configuration

    Our engineering team develops initial concepts and design configurations based on the provided specifications. This phase involves brainstorming and creating a basic design framework.

  • Feasibility Design Study (Thermal and Structural)

    We conduct a feasibility study to evaluate the design from both thermal and structural perspectives. This step ensures that the proposed design is practical and meets all operational requirements.

  • Simulations (Thermal and Structural)

    Using advanced simulation software, we perform detailed thermal and structural simulations to validate the design’s performance under various conditions.

  • Preliminary Design Review (PDR)

    The preliminary design is reviewed to ensure it meets all initial requirements. This review involves assessing the design’s feasibility, functionality, and compliance with customer specifications.

  • Generating Fabrication Drawings, Quality Assurance Plan (QAP), and Documentation

    Once the design is approved, we generate detailed fabrication drawings, a comprehensive Quality Assurance Plan (QAP), and all necessary documentation to guide the manufacturing process.

  • Process as per Table-1 in Above Slide

    The manufacturing process follows the steps outlined in Table-1, including procurement, CNC programming, fabrication, quality checks, finishing, and internal quality control.

  • Critical Design Review (CDR)

    A critical design review is conducted to ensure that the final design is robust, reliable, and meets all customer requirements. This step involves a thorough examination of the entire design and manufacturing process.

  • Implementing Any CDR Observations and Offering for Internal Quality Control (QC)

    Any observations or recommendations from the CDR are implemented, and the product is offered for internal quality control to verify its conformity to specifications.

  • Offering for External Quality Control (QC)

    The finished product undergoes external quality control inspections to ensure it meets all customer requirements and industry standards.

  • Packing and Dispatch

    Finally, the product is carefully packed and dispatched to the customer, ensuring it arrives in perfect condition and ready for deployment.

At Avon Defence Systems Pvt. Ltd., our Build to Specifications process is designed to deliver customized, high-quality solutions that precisely meet the unique needs of our customers. This meticulous approach ensures that every project we undertake adheres to the highest standards of excellence and reliability.

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